USB-C Battery Charger System Solution Guide

Intelligent Solutions for Maximum Efficiency

Design compact, high‑efficiency USB‑C battery chargers with scalable power architectures, USB‑C PD compliance, and proven reference designs—accelerating time to market across end devices.

USB-C Battery Charger Solutions

USB‑C battery chargers have become a foundational element of modern power delivery, enabling fast, efficient, and universal charging across a broad range of consumer and portable applications, including smartphones, laptops, tablets, power tools, and emerging high‑power devices. With the widespread adoption of USB Type‑C and the latest USB Power Delivery (PD) standards, charging systems now support bidirectional power flow, dynamic voltage and current negotiation, and significantly higher power levels. The introduction of USB‑C PD 3.0/3.1 with Extended Power Range (EPR) expands output capability up to 240 W and programmable voltages up to 48 V, accelerating charge times while extending USB‑C into new application spaces. At the same time, increasing regulatory focus on efficiency and standby power consumption drives the need for advanced power conversion architectures and higher system integration.

onsemi’s USB‑C Battery Charger Solutions address these requirements with scalable, high‑efficiency architectures covering AC‑input and DC‑input designs from 65 W to 240 W. These solutions integrate key power stages—including power factor correction (PFC), DC‑DC conversion using flyback or LLC topologies, synchronous rectification, and precise PD control with PPS support—to deliver compact, thermally efficient designs. Leveraging wide‑bandgap (WBG) technologies such as GaN and integrated driver GaN (iGaN), along with optimized silicon and SiC devices, enabling higher switching frequencies, increased power density, and improved overall efficiency. Supported by proven reference designs, evaluation boards, and a comprehensive portfolio of controllers and power devices, onsemi provides a complete and production‑ready foundation for next‑generation USB‑C PD chargers.

製品

USB Type-C
FUSB302B
Programmable USB Type-C Controller with PD (Default SNK)
USB Type-C
FUSB303BTMX
Autonomous USB Type-C Port Controller with I2C and GPIO Control
USB Type-C
FUSB15201
Integrated Dual Port USB Type-C & PD Source Controller
Analog Switches
FUSB340
USB 3.1 SuperSpeed Data Switch, 10 Gbps
Low/Medium Voltage MOSFETs
Portfolio of comprehensive range of Low-medium voltage power Mosfets that delivers superior performance and reliability for switching applications. Our cutting-edge PowerTrench® T10 technology delivers industry leading RDS, higher power density, reduced switching losses and better thermal performance.
Silicon Carbide (SiC) Cascode JFETs
Our high-performance SiC cascode JFETs deliver best-in-class switching speed, lower switching losses, and higher efficiency. They provide high switching frequency and deliver ultra-low on-resistance (RDS (on)) starting at just 5mohm, utilizing less than half the die size of any other technology. Available in both standard thru-hole (including Kelvin) and surface mount packages, they offer excellent cost-effectiveness. These devices utilize a unique cascode configuration, integrating a high-performance SiC fast JFET with a cascode-optimized Si-MOSFET. This innovative approach enables standard gate drive (0-12V) for SiC devices. Given their smaller die size and compatibility with existing driver solutions, the SiC cascode JFETs offer optimized system performance and cost structure.
Power Factor Controllers
NCP1945
CrM Boot PFC and High Frequency Quasi-Resonant Flyback Controller
Power Factor Controllers
NCP1680
Totem-Pole Critical Conduction Mode (CrM) Power Factor Correction Controller
Power Factor Controllers
NCP1681
Totem-Pole Continuous Conduction Mode (CCM) / Multi-mode (CrM-CCM) Power Factor Correction Controller
Offline Controllers
NCP1345
Highly integrated quasi-resonant flyback controller for off-line USB-PD and USB Type-C power converters.
Secondary Side Controllers
NCP4306
Secondary Side Synchronous Rectification Driver for High Efficiency SMPS Topologies
Converters
FAN65004B
Synchronous PWM Buck Regulator, High Performance, Voltage Mode, 65 V, 6 A

Documents

Reference Designs
140 W Two‐Switch Combo PFC & QR Flyback for USB PD3.1 EPR Solution
Reference Designs
240 W USB PD3.1 EPR - CrM Totempole PFC and 2 Switch Flyback Solution
Reference Designs
240 W UHD Power Supply - CrM Totempole PFC and Current Mode LLC HB Solution
Design Notes
100 W USB‐PD Solution with NCP1945 and NCP4306
White Papers
Considerations for Power Switch Selection in Computing USB‐C Power Path
Reference Designs
240 W USB PD3.1 Solution
Application Notes
Loop Compensation of Voltage‐Mode Buck Converters – Example for FAN65004B
White Papers
Meeting Ultra-High-Density Design Challenges with GaN-based 300 W Totem Pole PFC and LLC Power Supply
White Papers
Advantages of Integrated GaN Devices in AC-DC Solutions
White Papers
SiC Cascode JFETs: Easing the Transition from Silicon to Silicon Carbide
Reference Designs
60 W USB-PD and Quick Charge 3.0 Buck-Boost Reference Design Documentation Package

Evaluation Boards/Kits

Evaluation Board
NCP1343PD100WGEVB
NCP1343 100 W USB PD Evaluation Board
Evaluation Board
NCP1345PD65WGEVB
NCP1345 USB-PD 65W Evaluation Board.
Evaluation Board
FUSB15201DUAL60WGEVB
Dual Port 60W Reference Design using the FUSB15201 and NCV81599
Evaluation Board
FUSB302TGEVB
Programmable USB Type-C Controller with PD
Evaluation Board
NCP1342PD65WGEVB
NCP1342 60 W USB PD Evaluation Board

Design Resources

Tools and resources for your evaluation process.

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System Solution Guides

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Evaluation Boards & Kits

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FAQs

USB‑C battery chargers are used in smartphones, tablets, laptops, power tools, e‑bikes, IoT devices, power banks, and emerging industrial or energy storage products. With Extended Power Range support up to 240 W, USB‑C chargers now address both consumer electronics and higher‑power applications requiring compact, efficient, and standardized charging interfaces.

USB‑C Power Delivery enables dynamic negotiation between the charger and device to optimize voltage and current. Features such as Programmable Power Supply allow fine‑grained control of output power, reducing conversion losses, improving thermal behavior, and enabling faster and more efficient charging compared to fixed‑voltage charging methods.

USB‑C uses a standardized connector and protocol that supports power, data, and alternate modes in a single interface. Its reversible design and unified Power Delivery protocol reduce the need for multiple chargers and cables, improve interoperability across vendors, and simplify system design for both device manufacturers and end users.

Gallium nitride power devices enable higher switching frequencies, lower losses, and higher power density than traditional silicon devices. In USB‑C chargers, this results in smaller magnetics, reduced heat generation, higher efficiency, and more compact form factors, which are critical for high‑power fast chargers up to 240 W.

USB‑C charger development is supported by system block diagrams, reference designs, evaluation boards, simulation models, and application notes. These resources help engineers accelerate architecture selection, validate performance, ensure standards compliance, and reduce development risk for both AC‑input and DC‑input charger designs.

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